Returns As Test Prints

Using returns for test prints turns an unavoidable loss into a functional asset. When garments come back due to customer complaints—whether from sizing issues, misprints, or other non-reusable factors—they’re set aside for internal use rather than discarded. These returned items become test canvases for dialing in registration, color accuracy, or special effect placements before running live orders.

This approach offsets material waste by eliminating the need to use blank stock for setup runs, saving both money and inventory. It also provides a steady supply of practice garments for training new press operators or testing new techniques, all without impacting sellable product. Over time, this small shift compounds into tangible cost savings and improved production efficiency.